Feeding livestock & weaning farmers off industrial grain

This is a cross post from the Jonai Farms blog: The Farmer & the Butcher, originally entitled ‘Feed: Weaning ourselves off industrial grain‘. 

I’ve spent the better part of what will soon be (gasp!) three decades worrying about the ills of industrial animal agriculture, and most of today gathering some of the relevant stats around the amount of feed grown globally to feed livestock in preparation for writing about what we’re trying to achieve in our feeding system at Jonai Farms. Bear with me…

The inconsistencies in data depending on the source have been doing my head in – does the livestock industry contribute 18% of global greenhouse gas emissions (GHG) or 3%? Which life cycle analysis is accounting properly for all parts of the food chain, and which acknowledges the differences between Confined Animal Feeding Operations (CAFOs) and small-scale pastured animal farming? Is 60% of American corn fed to animals or is it 80%? If 47% of soy produced is fed to animals in the US, how can it be 85% globally?

And then it occurred to me that the numbers don’t matter that much. We simply must stop growing monocultures of grain crops only to process and feed them to animals. Whether it contributes 3% or 18% to greenhouse gases, it’s just bloody unnecessary and entirely a result of industrialised agriculture, which segregates each aspect of production in the most unnatural ways instead of growing food in diverse, integrated, and holistic systems.

Here are some more numbers (sorry not sorry but I spent so much time gathering them): according to the Food & Agriculture Organisation of the United Nations (FAO) 26% of the earth is used to graze animals, and 33% of the earth’s arable land is dedicated to feed crop cultivation. The FAO also reckons that 50% of all grain produced in the world is fed to livestock, mostly in the wealthy countries of the Global North.

There’s a complicated discussion to be had around the differences between feeding grains to ruminants (such as cattle, sheep, and goats) and non-ruminants (aka monogastrics like pigs, poultry, and people), but that’s for another post. (Fun fact for those who don’t already know this – horses are not ruminants, they’re monogastric herbivores.) In that discussion we could talk about the suitability of a part or whole grain diet for ruminants, and differences in greenhouse gas emissions from different species, but I’ll simply offer this short quote about some of those complexities before moving on:

‘…pork and poultry production currently consume over 75% of cereal and oil-seed based on concentrate that is grown for livestock (Galloway et al., 2007). Therefore, while ruminants consume 69% of animal feed overall, nonruminates consume 72% of all animal feed that is grown on arable land (Galloway et al., 2007). Consequently, while enteric fermentation from nonruminants is not a significant source of GHG, indirect emissions associated with cropland dedicated to nonruminant livestock might be significant.’ Ref.

Like I said, it’s complicated. So this is a slightly long-winded introduction to telling you the story of what we feed our animals at Jonai Farms and why we’ve made the choices we have.

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From the outset with our pigs and cattle, we wanted to farm agroecologically – ‘working with biodiversity to provide the farming system with ecological resilience and reduce dependence on costly, often harmful, conventional inputs’. One thing that means is that since obtaining our first pigs, we had intentions to salvage or produce enough feed for a complete diet for them without purchasing grain purpose-grown for livestock.

It’s been five years but last week we achieved that goal!

From very early on, our pigs have been fed primarily a diet of spent brewers’ grain (some of which Stuart ensiles with molasses to stabilize it for storage and increase the energy extracted by the brewing process). We drive twice a week to collect a total of around three tonnes of this grain. The cattle are fed any excess, particularly during the height of summer and depths of winter when nutrient value of the feed on the paddocks is lower.

holgate-grain

In addition to the spent brewers’ grain, Stuart has managed to salvage so-called waste stream (or in some cases ‘surplus yield’) feed from the dairy, fruit, and vegetable industries, including post-harvest ‘seconds’ of everything from potatoes to strawberries, colostrum-rich cow’s milk during calving season, and supply-chain damaged or unwanted dairy products such as milk and cheese.

Two summers ago a dairy processor delivered an entire container load of milk – in thousands of plastic bottles – when they had an oversupply due to some kind of logistics failure. We contacted every pig farmer we knew and got them to collect as much as they could haul away but were left with enough milk to feed out for many months. In consultation with our vet, we were confident that spoilt milk is not dangerous nor non-nutritive for the pigs – they continued to enjoy it well past the point where we enjoyed feeding it out.

We’ve only made minor inroads into fodder cropping, with some success at growing turnips and brassicas in the mostly rye paddocks we inherited in our attempts to wean ourselves off purpose-grown commercial grain.

piggehs-in-brassica

We have, however, planted at least one hundred oak trees and a couple dozen other nut and fruit trees to provide fodder in what we hope will eventually be a full-blown agro-sylvo-pastoral system. Trees take a really long time to grow and they’re hard to keep alive through our hot summers, but Stuart does his best to nurse them through the heat.

While the brewers’ grain is a steady supply upon which we can rely and the paddocks provide a proportion of the happy piggehs regular diet (up to 20% depending on the season), the other salvaged feed has been sporadic – not enough to rely on without ensuring we had a nutritious regular feed on hand to supplement the brewers’ grain.

This other ration has always been a pelletised grain we’ve bought from a Victorian feed supplier. The standard ration we were originally offered was a mix of barley, wheat, peas, lupins, bread mix, mill run, soy, post-industrial food waste (such as bread meal and Smarties off the factory floor to increase the energy), essential amino acids (such as methionine, tryptophan and lysine), and vitamins and minerals. We said ‘no, thanks’ and asked for a custom ration that was just barley, wheat, and lupins and paid an extra $50/tonne for the privilege of keeping all the nutrititive and non-nutritive additives and soy out of it.

The pellets formed anywhere from 15-30% of the pigs’ diet for the past five years (depending on their age and stage, e.g. wet sows get more pellets to ensure they’re getting sufficient proteins to support reproduction). It was convenient, very little wastage, and simple to monitor nutrition as the feed company’s nutritionists did all the knowledge work for us. But it never sat well with our principles – we’ve been relying on the very industrialised food system we rail against!

Last week everything changed when we got a call to collect 23 tonnes of water-damaged rice (only about 2 tonnes of which was actually damaged). It wasn’t lost on us that this rice was sent from a country with much higher levels of food insecurity than Australia only to be condemned on food safety standards when the vast majority of the shipment was perfectly palatable, but much better to at least divert it to feed and keep it out of the landfill. We shared the bounty with some other farming mates, and ultimately collected 14 tonnes ourselves, which we unloaded manually one five-kilo bag at a time into our shed.rice-haul-2016

On the second day of collecting the rice, we were also offered some 14 pallets of milk from the landlord of a distributor who’d gone into (heh) liquidation. Again we shared the love and collected five pallets for ourselves, all of us grateful to the landlord who wanted to see the milk used and not wasted.

milk-feed-2016

The rice stores well, and if we feed it out at 10-15% of the pigs’ normal ration (as advised in the plethora of research articles I’ve read on the topic) we have enough for nearly two years. The milk will last a couple of months if fed out at up to 20% of their ration. We actually live next to a dairy and have been discussing buying milk directly from him as we would pay the same as we were paying for pellets (50 cents per litre, and we pay 50 cents per kilo of pellets) for a higher quality feed, while supporting one of the many struggling dairy farmers in Australia (he’s been paid as low as 25 cents per litre this year). So if more waste-stream milk doesn’t come our way we have another source of milk, a near-perfect feed for pigs as it contains the essential amino acids needed for optimal health, fertility, and growth.

Inspired by all this salvage feed, I contacted a local free-range egg farmer we know and have planted the seed with him to get their egg seconds as well, which he said he’s happy to barter for pork (when the other pig farmers who take some don’t get in first!).

This windfall of salvaged feed sent me back into a whirl of planning for 2017 – I do love a good spreadsheet – and we’ll be adjusting a few priorities now that we’re entirely reliant on salvaged feed.

For a starter, building a shed near the pig paddocks with a 20-foot container to store dry feed in a rodent-proof box has jumped up the list. While we wait for our oaks to produce for the pigs, we’re also keen to collect acorns and chestnuts in autumn and dry store them in the container to feed out, in this case not so much diverting waste as using a wasted resource that is abundant in our region.

The tractor we’ve wanted to buy for a few years but just couldn’t fully justify in a system we are physically capable of running manually (for now – ask again in a decade!) has also climbed the priority ladder. Offloading many tonnes of feed by hand is neither desirable nor sustainable when it’s our regular feed source. One mad week of offloading nearly 20 tonnes made us feel proud and strong, doing it regularly would quite likely make us feel dumb and tired!

A critical point about the shed and the tractor is that we can afford them because we just erased a significant feed bill from our budget – as with all things, taking on more labour ourselves rather than outsourcing it to others frees up more cash to invest in infrastructure and equipment.

But on that labour point – dealing with salvage feed is significantly more labour-intensive, and it also usually comes with a level of packaging waste that ultimately costs us as well. In the case of the rice bags, we have to pay if we need to deliver rubbish to the tip more than once per month. And there’s the extra time and labour to unpackage the rice and the milk, as well as milling and soaking the rice to make it fully digestible by the pigs. Some of this is a nuisance and is a hidden cost if you’re not paying attention. I’ve adjusted our business planning spreadsheet to fully account for the change in motor vehicle use and increase in waste disposal to ensure we know how much this ‘free’ feed actually costs us (financially – we also weigh all financial choices up against the environmental and social benefits of each decision, and salvage feed wins on every count).

The necessity of learning more about pig nutrition and carefully adjusting their rations to ensure they’re getting the best possible diet is some of the real work of farming, something that’s been lost in large-scale industrialised agriculture where the knowledge and competence to source, process, mix and distribute feed has been outsourced to another segment of the ‘industry’.

Stuart and I are both feeling excited and invigorated by our newest milestone and its requisite stepping up our skills and knowledge. It’s got us back on the case of working out an effective and productive mixed perennial and annual fodder cropping system in the paddocks as well.

There are more improvements happening with the cattle I’ll write about soon enough, where I’ll include details on the introduction of the chickens and their eggmobile out on the paddocks providing an incredible ecological service to our soils while nutrient cycling what would otherwise be ‘waste’ from our own boning room. This year we not only quit commercial grain and made it fully onto salvaged feed, we also went from being ‘paddock-to-plate’ to being ‘paddock-to-paddock’!

Bring on 2017!

Postscript: A quick note on waste-stream feed, animal health, and food safety.

Swill feeding (feeding waste feed that includes any meat product or product that has been in contact with meat) is banned in Australia and much of the industrialised world. There are some good reasons for this, as some downgraded food can become contaminated with pathogens that make animals and/or the people who eat them ill. For example, foot and mouth disease, which can be derived from contaminated meat products fed to pigs, has wrought havoc with pig production overseas. A blanket ban on swill feeding is typical of most regulation – incapable of dealing with complexity – and clear guidance and monitoring of use of swill would obviously be preferable for a small-scale farm. Meat meal is actually quite common in most pig feed (they are omnivores after all) – it is heat treated to kill potential pathogens. We have concerns about the origins of said meat (and fish) meal, so always opted out of that option in the pellets.

What I will say about the moral panic around feeding pigs swill, a practice claimed to be thousands of years old, is that it serves to protect the interests of Big Ag (whether intentionally or not) to the detriment of small-scale farmers. Intentionality is to an extent immaterial – the consequences are that a) food is wasted that could have gone to producing more food, b) small-scale farmers are forced to pay higher feed costs rather than use their labour to re-purpose waste, and c) most farms are forced to rely on monocultural grain production.

While we obviously don’t feed any swill to our pigs, we would love to see a day when sensible, safe regulations were put in place to allow swill feeding to reduce waste, increase smallholder profitability, and end reliance on unsustainable grain production for livestock feed.

Published by

Tammi Jonas

The infrequent and imperfect yet impassioned musings of a farmer, meatsmith, mother, wife, sister, daughter, friend and cultural commentator with a penchant for food and community.

2 thoughts on “Feeding livestock & weaning farmers off industrial grain”

  1. what a fantastic read! thank you for such a detailed picture of how your farm works on a day to day basis.

    Re: acorns – are you collecting fallen acorns from off your own property? There’s a big oak forest out the back of Harcourt that I think is now run by Parks Victoria (handed over recently from Mount Alexander shire).

    Wondering if they have an acorn gathering program, or if they’d be open to farmers using the forest as a source of acorns. Not sure if that’s too far for you to travel, but thought it might be worth mentioning.

  2. Thanks for the tip, Adam! We’ve planted hundreds of oaks on the farm but have a couple of years before we’ll realise any harvests here. Stuart is looking at a few harvesting tools to collect from around the region, and he’ll add that tip to his possible sources of delicious pig feed!

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